February 12, 2015
How the braking system works
How the braking system works Modern cars have brakes on all four wheels,operated
by a hydraulic system. The brakes may be disc type or drum type. The front
brakes play a greater part in stopping the car than the rear ones,because
braking throws the car weight forward on to the front wheels. Many cars
therefore have disc brakes,which are generally more efficient,at the front and
drum brakes at the rear. All-disc braking systems are used on some expensive or
high-performance cars,and all-drum systems on some older or smaller cars. Brake
hydraulics A hydraulic brake circuit has fluid-filled master and slave cylinders
connected by pipes. When you push the brake pedal it depresses a piston in the
master cylinder,forcing fluid along the pipe. The fluid travels to slave
cylinders at each wheel and fills them,forcing pistons out to apply the brakes.
Fluid pressure distributes itself evenly around the system. The combined surface
'pushing' area of all the slave pistons is much greater than that of the piston
in the master cylinder. Consequently,the master piston has to travel several
inches to move the slave pistons the fraction of an inch it takes to apply the
brakes. This arrangement allows great force to be exerted by the brakes,in the
same way that a long-handled lever can easily lift a heavy object a short
distance. Most modern cars are fitted with twin hydraulic circuits,with two
master cylinders in tandem,in case one should fail. Sometimes one circuit works
the front brakes and one the rear brakes;or each circuit works both front brakes
and one of the rear brakes;or one circuit works all four brakes and the other
the front ones only. Under heavy braking,so much weight may come off the rear
wheels that they lock,possibly causing a dangerous skid. For this reason,the
rear brakes are deliberately made less powerful than the front. Most cars now
also have a load-sensitive pressure-limiting valve. It closes when heavy braking
raises hydraulic pressure to a level that might cause the rear brakes to lock Autel
MaxiSys,and prevents any further movement of fluid to them. Advanced cars
may even have complex anti-lock systems that sense in various ways how the car
is decelerating and whether any wheels are locking. Such systems apply and
release the brakes in rapid succession to stop them locking. Power-assisted
brakes Many cars also have power assistance to reduce the effort needed to apply
the brakes. Usually the source of power is the pressure difference between the
partial vacuum in the inlet manifold and the outside air. The servo unit that
provides the assistance has a pipe connection to the inlet manifold. If the pedal is then held,and
pressed no further,the air valve admits no more air from outside,so the pressure
on the brakes remains the same. When the pedal is released,the space behind the
diaphragm is reopened to the manifold,so the pressure drops and the diaphragm
falls back. If the vacuum fails because the engine stops,for example the brakes
still work because there is a normal mechanical link between the pedal and the
master cylinder. But much more force must be exerted on the brake pedal to apply
them. Some cars have an indirect-acting servo fitted in the hydraulic lines
between the master cylinder and the brakes. Such a unit can be mounted anywhere
in the engine compartment instead of having to be directly in front of the
pedal. It,too,relies on manifold vacuum to provide the boost auto scanner. Pressing the brake pedal
causes hydraulic pressure build up from the master cylinder,a valve opens and
that triggers the vacuum servo. A
push button disengages the ratchet and frees the lever. On drum brakes,the
handbrake system presses the brake linings against the drums. Disc brakes
sometimes have a comparable handbrake arrangement,but because it is difficult to
place the linkage on a compact caliper,there may be a completely separate set of
handbrake pads for each disc.
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